Smart Pour

Smart Pour – Servo-Driven Auto Pouring System for Foundries

Smart Pour automatic pouring machine with servo-driven ladle

In the existing monorail and bi-rail pouring systems, manpower requirements are high and operational safety remains a concern due to the need for continuous human involvement. These systems depend on skilled operators to handle critical tasks, leading to variability in performance and increased exposure to hazardous environments.

The Auto Pouring System (Smart Pour)—a follow-through product of Sree Sakthi Group of Companies—addresses these limitations with a fully autonomous design. No operator required; the machine runs independently, with only a supervisor with basic skills needed to oversee the operation. This supervisor can be deployed for parallel tasks, such as conducting metal lab tests during the pouring cycle. With its advanced control system and reliable automation, Smart Pour is built for 24/7 nonstop operation, making it a robust solution for foundries focused on high-speed, uninterrupted, and safe production. You can get all the statistical data required to maintain the quality of your casting from this one machine.

  • No operator required for pouring.
  • Designed for both High-pressure Lines and Conventional lines.
  • Automatic in-stream inoculation.
  • Pouring temperature of each mould can be measured. 
  • Servo drives for smooth and safe operations.
  • L M Guides and Ball Screws enable Smooth Movements.
  • Weight-based pouring System.
  • Synchronized with the Line speed*.
  • Constant height pouring system.
  • Consistency in Pouring Speed.
  • Proprietary built-in weighing system prevents overpouring
  • Automatic stream inoculation system
  • Variable Pouring speeds.
  • No Need to stop the line for Metal, since it is not Single single-position pouring system
  • The ladle can be directly taken to the furnace for metal tapping.
  • Unpoured moulds can be skipped from pouring by pre-programming
  • Auto Height adjustments for different mould heights.
  • Centralized Lubrication System
  • Low Maintenance
  • Temperature Recording for every mould.
  • Metal can be either refilled or the ladle can be replaced
  • Can be used with all types of gating systems. 
  • Eliminates the need for a Heated Ladle.
  • Metal grade change is easy.
  • No Heal metal is required. 
  • Pouring is possible for an entire line.
  • Consistent weight in castings.
  • Metal spill while pouring can be controlled
  • Statistical data for the entire production is available.,
    • Number of moulds poured
    • Number of bad moulds
    • Weight of individual mould poured
    • Total Liquid metal poured
    • Quantity of inoculations used.
    • Pouring temperature of individual moulds, etc…

Capacity

The Smart Pour system is based on a modular concept, using state-of-the-art servo drives and control technology with a weight-based pouring method. This technology varies possibilities in terms of layout due to its compact design and flexibility that can be combined with different pouring applications, Suitable for continuous and indexed moulding lines.
Model namecapacity
Smart Pour 250 250 kg
Smart Pour 500500 kg
Smart Pour 10001000 kg
Smart Pour 15001500 kg
Smart Pour 30003000 kg

Contact for Technical Information


    Metal Handling

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