The AMF series offers Tokyu’s next generation technology that promises high-quality castings and higher productivity. The new AMF series machines are specially designed for high-speed productivity of mould with minimal manpower. These series machines come with vertical blowing and horizontal parting mechanisms. The variable corner squeeze and combined blow mechanism assure high-quality moulding thus increasing casting productivity.
Salient Features
• As the sand shooting and squeezing are at the top of the machine, all cylinders are outside which is open which makes maintenance easier.
• The requirement of sand is not so strict (moisture, sand strength, etc.).
• Vertical sand shooting uses the gravity force hence lesser air pressure is sufficient.
• Pattern change is easy since there is no bolt fixing.
• Pouring gate position is easy to change as it can be done outside of the machine.
• Horizontal stripping with spring loading makes minimum shift in the mould. Hence after pouring the parting line has very less fins which do not need any grinding.
• Little sand fall during moulding which is easy to clean.
• Because of the structure of pins and guide slices, the mismatch is small (precision is good) AMF II, AMF IV - 0.2mm, AMF III - 0.3mm.
• Pattern plate can be made from wood. Hence the test is easy to take [lesser development time].
• Depending on the casting shape the thickness of sand can be selected accordingly which can save sand cost.
• Down sand blowing, the distance is short which is good for filling.
• The combined sand blowing has five choices, which can be selected according to the type of castings.
• Pouring cup is removed immediately after squeezing so there is no possibility of falling of loose sand into the mould.
• Mould thickness can be varied [from 3 to 5 levels] depending upon the type of castings.
• The whole machine is open structure which is convenient for inspection and maintenance.
Benifits
• Patterns are cheap and can be made from wood, resin and the price will be 1/6th compared with vertical moulding machine lines.
• Because of the horizontal parting, casting product has a huge range. Therefore, the customer can produce many kinds of castings, even if it is not a huge quantity.
• Small investment which is 1/2 compared with Tight Flask moulding machine.
• Because of the horizontal parting and pouring method the yield is better.
• Consistency in mould quality.
• High productivity with low manpower.