Smart Pour
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Technical Information
Need of Automation
In the existing monorail / birail pouring systems manpower required is more, also it is not very safe for operation. The Auto Pour System represents a follow-through product of SSEC’s R & D unit. This highly flexible pouring system is developed to meet the demands of applications with high-speed pouring levels.
Modular Concept
The Auto Pouring System is based on a modular concept, using state-of-the-art servo drives and control technology with a weight-based pouring method. This technology varies possibilities in terms of layout due to its compact design and flexibility that can be combined with different pouring applications, Suitable for continuous and indexed moulding lines.
Excellent Accessibility
The Compact construction of the system has taken into account all necessary automation steps, sufficient ruggedness, an excellent design at an outstanding accessibility.
Salient Features
- No Manpower Required for Pouring.
- Specially Designed for High-pressure Lines.
- Ladle Capacity Ranges from 250 Kgs to 1500 Kgs.
- Servo drives for smooth and safe operations.
- L M Guides and Ball Screws enable Smooth Movements.
- Weight-based pouring System.
- Synchronized with the Line speed*.
- Consistency in Pouring Speed.
- Proprietary built-in weighing system prevents over Pouring
- Automatic stream inoculation system
- Variable Pouring speeds.
- No Need to stop the line for Metal, since it is not Single position pouring system
- The ladle can be directly taken to the furnace for metal tapping.
- Un poured moulds can be skipped from pouring by pre-programming
- Auto Height adjustments for different mould heights.
- Centralized Lubrication system
- Low Maintenance
- Temperature Recording for every mould.
- Metal can be either refilled or ladle can be replaced
Benefits
- Can be used with all types of gating systems.
- Eliminates the need for a Heated Ladle.
- Metal grade change is easy.
- No Heal metal is required
- Pouring is possible for an entire line
- Consistent weight in castings
- Metal spill while pouring can be controlled
- Statistical details for entire production are available like.,
- Number of moulds poured
- Number of bad moulds
- Weight of individual mould poured
- Total Liquid metal poured
- Quantity of inoculations used.
- Pouring temperature of individual moulds, etc…
Contact for Technical Information
Metal Handling
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