Core Shop Automation

Description

We design and manufacture advanced core shop machinery and provide end-to-end core shop automation solutions for the core making process in foundries. Our equipment is engineered to deliver high-quality sand cores with precision, consistency, and minimal cycle time, supporting both green sand and no-bake casting lines.

The entire core sand preparation process is controlled by a state-of-the-art PLC system with a Human-Machine Interface (HMI), ensuring process stability, repeatability, and shorter cycle times. This level of automation enables foundries to achieve consistent core quality, increased productivity, and enhanced casting performance.

What we offer

EquipmentDescription
Batch Type Core Sand MixerDesigned for precise, controlled mixing cycles. Ensures uniform blending of sand with resins and hardeners to produce homogeneous core sand with high strength and excellent surface finish. Ideal for low- to medium-volume production.
Continuous Core Sand MixerBuilt for high-output operations, this mixer provides uninterrupted sand flow with accurate chemical dosing and consistent mixing. Enables steady production with reduced material waste and minimal downtime.
Travelling Batch HopperA mobile sand transfer and storage unit that automates delivery of mixed sand to core shooters or molding stations. Enhances layout flexibility, reduces manual handling, and maintains sand consistency.
Track Line SystemSupports the automated transport of core boxes and pallets within the core shop. Improves workflow between mixing, shooting, and curing stations, reducing cycle time and increasing shop productivity.
Automated Core Making LinesFully integrated systems combining core shooters, sand mixers, curing ovens, and handling equipment. Suitable for cold box, shell, and no-bake processes. Controlled by PLC with HMI for real-time monitoring and automation.
Precision Mixing & Dosing TechnologyAdvanced dosing systems built into our mixers ensure accurate resin and catalyst delivery. Enables consistent sand quality, better moldability, and improved dimensional accuracy in castings.

Why Choose Our Core Shop Solutions

  1. Excellent surface finish and core strength for superior casting quality
  2. Process stability with automated resin dosing and temperature-controlled mixing
  3. Flexible configurations for shell, cold box, and no-bake core processes
  4. Custom automation options to integrate with your existing or new foundry lines

Whether you’re producing small intricate cores or large automotive components, our automated core shop systems ensure you meet modern production standards with speed, consistency, and quality.

Salient Features

●   Reduction in consumption of core sand
●   Reduction in consumption of Additives (i,e- Chemicals)
●   Less in Maintenance & lower running cost.
●   ood surface finish in casting.
●   Highly economical

Benefits

●   Homogeneous sand mixer with Less cycle time
●   Consistent quality in cores
●   Fastest productivity with optimal man power
●   Quick start and stop of mixer with single button.
●   Compact design can accommodate with lesser floor space.

Contact for Technical Information


    Core Shop Automation

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