HPML – Smart Mould

Smart Mould - Automatic Flaskless High Pressure Moulding Machine

Description

The Smart Mould – HPML is an automatic horizontal parting high-pressure moulding machine designed for modern foundries. Its advanced aerated sand filling system ensures efficient sand shooting using a horizontal flow pattern. The specially engineered diverter plate directs sand precisely into every section of the mould, including shadow regions, enabling uniform mould hardness throughout the cavity.

This optimized sand filling method not only improves mould quality but also minimizes sand adhesion on the pattern, significantly reducing wear and preventing erosion. As a result, the pattern life is extended, making the Smart Mould high-pressure moulding machine a durable and cost-effective solution for high-output foundry operations.

Smart Mould HPML automatic high-pressure moulding machine with hydraulic squeeze and horizontal parting.

Technical Specifications

Model405045555050
Mold Dimension400 X 520 x 100 - 150450 X 550 x 100 - 150508 X 508 x 125 - 200
Cycle Time (Non cored Items)40 sec/mould40 sec/mould50 sec/mould
hydraulic unit Power12.5 KW15 KW15 KW
Air consumption (Nm/Cycle)0.80.91.2
Sand Requirement (TPH)6 - 9 TPH7 - 11 TPH7 - 12 TPH

Salient Features

•   User-friendly HMI touch screen and navigation interface for ease of operation.
•   Height of Cope and drag mould can be adjusted in single touch selection in HMI
•   High precision pattern separation and mould closing will avoid sand fall & high surface finish in casting.
•   Hydraulic squeezing leads to better mould stability.
•   Pattern change is easy since there is no bolt fixing.
•   The sand filling can be adjusted to High, Medium & Low to suit the different shapes of mould.
•   Any Fault in the system is self-diagnosed and automatically displayed in the panel make maintenance convenient.

Benefits

•   Small investment when compared with Vertical moulding machine.
•   The horizontal parting and pouring method give better yield.
•   Low mould cost.
•   Consistency in mould quality.
•   High productivity with low manpower

Contact for Technical Information


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