Pitless Hanger Shot Blast Machine

Pitless Hanger Type Shot Blasting Machine

Description

The Pitless Hanger Shot Blast Machine is a heavy-duty, high-performance surface cleaning system engineered for the removal of rust, scale, and sand from complex or delicate metal components. Unlike traditional pit-mounted systems, this no-foundation hanger type shot blasting machine requires zero civil work, making it ideal for manufacturers seeking fast installation and reduced setup costs. With its overhead monorail and oscillating hook system, the pitless hanger blast machine ensures complete 360° abrasive coverage.

Pitless Hanger Shot Blasting Machine with Overhead Monorail and Rotating Hook for Surface Cleaning

Each model in the series features a robust monorail conveyor system, available with both manual and motorized hanger movement options. Components are advanced through the blast chamber via an indexed transport system, which moves the hangers in timed intervals. This arrangement enables simultaneous loading and unloading during operation, reducing idle time and improving throughput. The system ensures each hanger stops at two indexed positions within the blast zone, allowing thorough and uniform abrasive coverage — especially important for castings with complex geometries.

To ensure operator safety and process integrity, the series incorporates a hydro-pneumatic door system that is fully interlocked with the blasting cycle. The doors remain securely closed during operation and only open after the cycle is complete and the blast wheels have come to a stop. Similarly, the blasting sequence will not initiate until the doors are fully closed, ensuring operational safety at all times.

The blast chambers across the series are internally lined with high-manganese rolled steel plates, which provide excellent resistance to wear from continuous abrasive impact. This enhances the structural longevity of the machine, minimizes maintenance frequency, and delivers reliable performance over long operational cycles.

With a modular design approach and multiple configurations available, the Pitless Hanger Type Shot Blasting Machine Series offers a scalable and customizable solution for diverse surface treatment requirements — all without the need for a foundation pit, allowing faster installation and easier relocation if required.

Technical specification & GA

TYPESSEC 1000SSEC 1350SSEC 1800SSEC 2200
Impeller Wheel2 X 300 Ø2 X 380 Ø3 X 380 Ø4 X 380 Ø
Cabin Size1250 X 1350 X 14001500 X 1800 X 19001900 X 2250 X 24002550 X 2800 X 3000
Load-Carrying Capacity250 to 300 Kgs500 to 1000 Kgs1000 to 1500 Kgs2500 to 3000 Kgs
Impeller Horse Power2x 7.5 H.P2x 20 H.P3 X 20 H.P4 X 20 H.P
Maximum length of Parts can be cleaned (A)1000 mm1350 mm1800 mm2200 mm
Diameter of job turning circle (B)900 mm1200 mm1500 mm1800 mm
Cycle Time (minutes)55 – 77 – 107 – 10
Shot flow per minute2 X 120 Kgs2 X 360 Kgs3 X 360 Kgs4 X 360 kgs
Total horsepower required23 H.P55 H.P85 H.P115 H.P
Total Height of the M/c above the ground level (C)4250 mm8000 mm11000 mm12000 mm
Height Below the ground level (D)0 mm0 mm0 mm0 mm
Through put Tonnes/Hour1.0 – 2.01.5 5-3.03.0 – 6.0

5.0 – 8.0

  • Fully Automatic | Semi-Automatic Cycle System
  • PLC Control System
  • Overhead Conveyor
  • Motorised Cassette Type Dust Collection
  • Rubber lining of the cabin
  • Magnetic Separation System
  • Inner lining of the cabin with high manganese steel plates improves the life of the machine.

  • Quick blade change mechanism.

  • Precise shot stream setting for effective blasting.

  • Dynamically balanced rotors with direct drive mechanism.

  • High shot throughput with minimal blasting time.

  • Uniform shot stream distribution.

  • Exclusive wind sifting arrangement for effective separation.

  • Dust extraction system ensures complete collection of dust particles, leaving no dust in the environment.

  • Good surface finish of the components
  • Reduced shot consumption
  • Reduction in manpower
  • Less maintenance
  • Long life of wear parts
  • Safety ensured process for the operator

Contact for Technical Information


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